Laboratory Hydrocyclone Rigs for Mineral Classification and Separation
Ünal Engineering designs and manufactures high-quality hydrocyclone rigs for laboratory and pilot-scale mineral processing applications. These systems are used to study solid-liquid separation, particle classification, and hydrodynamic behavior of slurries under controlled test conditions. Our laboratory hydrocyclone rigs provide accurate, reliable, and repeatable data for research, teaching, and process development.
Reliable Hydrocyclone Equipment for Laboratory Use
Hydrocyclones are widely used in mineral processing to separate particles by size, density, or shape. Ünal Engineering’s hydrocyclone rigs are designed to simulate industrial separation processes on a smaller scale. Each system consists of a feed tank, centrifugal pump, pressure gauge, and interchangeable hydrocyclone units for flexible testing and accurate performance analysis.
Working Principle of Hydrocyclones
A hydrocyclone separates particles using centrifugal force generated by a high-velocity fluid stream. The slurry enters tangentially, creating a spinning motion that forces coarse particles to the outer wall and downward (underflow), while fine particles exit through the overflow. Ünal Engineering’s hydrocyclone rigs allow researchers to precisely measure flow behavior, cut size, and efficiency of separation under different operating conditions.
Hydrocyclone Rig – Small
The Small Hydrocyclone Rig is designed for laboratory-scale experiments where sample volumes are limited. Compact and easy to operate, it allows for rapid testing of feed density, flow rate, and pressure effects on classification performance. This model is ideal for educational laboratories and early-stage research projects in mineral processing and environmental engineering.
Hydrocyclone Rig – Large
The Large Hydrocyclone Rig provides greater capacity and flexibility for pilot-scale studies and process simulation. It includes multiple hydrocyclone options for various cut sizes and materials, as well as advanced monitoring instruments for pressure, flow, and temperature. This rig is used extensively in mining laboratories to analyze classification efficiency and optimize process design.
Applications of Laboratory Hydrocyclones
- Particle size classification in mineral processing research
- Solid-liquid separation and dewatering studies
- Hydrodynamic and slurry flow behavior analysis
- Process development and pilot-scale testing
- Educational and training use in universities and laboratories
Features and Advantages
- Adjustable feed pressure and flow control
- Durable, corrosion-resistant construction
- Transparent components for visual observation
- Quick and easy setup for repeatable testing
- Low maintenance and energy-efficient design
Understanding Hydrocyclone Efficiency
The performance of a hydrocyclone is determined by factors such as feed pressure, particle concentration, and slurry viscosity. Ünal Engineering’s hydrocyclone rigs allow precise adjustment of these parameters, helping laboratories generate reliable data for process optimization. By analyzing underflow and overflow samples, users can determine separation efficiency, cut size, and throughput characteristics with accuracy.
Integration with Laboratory Systems
Ünal Engineering hydrocyclone rigs are fully compatible with other laboratory equipment, including flotation machines, ball mills, and classifiers. This integration supports comprehensive research on mineral beneficiation and allows seamless testing workflows across multiple processing stages.
Durability and Safety
Constructed with high-quality stainless steel and chemical-resistant components, our hydrocyclone rigs are designed for long service life even in harsh laboratory environments. Each unit includes safety features such as pressure relief valves, splash guards, and non-slip frames to ensure operator protection and smooth operation.
Why Choose Ünal Engineering Hydrocyclones?
With over 20 years of experience in mineral processing laboratory equipment, Ünal Engineering has earned a reputation for precision, innovation, and reliability. Our hydrocyclone rigs combine robust design with advanced control features, providing laboratories with a dependable solution for classification and separation research.
Global Support and Quality Assurance
All Ünal Engineering laboratory systems are CE-certified and undergo strict quality control testing. We provide global technical support, calibration, and training to ensure optimal equipment performance. Our hydrocyclone rigs are trusted by universities, research centers, and mining companies worldwide for their accuracy and durability.
Contact Ünal Engineering
If you are looking for reliable laboratory hydrocyclone rigs for mineral classification and process development, contact Ünal Engineering today. Our team will help you select the best configuration for your laboratory’s testing requirements and research objectives.